Shop Project: 1986 Suzuki Quad Runner 230E

Started by throttlesteer, March 11, 2009, 06:38:23 PM

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throttlesteer

BA Performance shop quad
Code Name= HOT ROD  :rockon: (if you've ever seen the movie, this belongs in that movie)

Yes, it's true, it's one big lump of crap.  This specific quad has been through hell.  This quad has been used at a local archery club for the last 17 years or so.  It is ridden hard once a month to pull a trailer load of 3 dimensional foam targets up and down the hills of the back-country.  I have personally ridden it before and can attest to it's crappy condition.  Among the problems are:

piston slap
blown rings
no brakes (at all)
blown suspension
leaky tires

These are the known issues.  I flipped it a couple years ago as well, right into a multiflora rose bush.  With it on top of me, I climbed back through the bush with an arm full of thorns.  Needless to say, this thing and I go way back.  It'll be interesting to get it in rideable shape.  It was extremely cheap and will make a good temporary ride as well as a possible ride for the girlfriend when I upgrade next year.  I found a similar quad on CL that pretty much demonstrates what we're looking at.



Mod plans...
Cut fenders
new tires
suspension of some sort
brakes fixed
headlight removed
engine rebuild
carb cleaned

We'll see where it goes from there.  If it'll fit, I'm going to try and stuff my spare GSXR600 engine into it and skip the engine rebuild part. >:D
BA Performance
throttlesteer: Owner/Mechanic/Parts
Annie:  Co-Owner
dabigbratj:  Quad Mechanic/Parts

Warren

wow when jake told me you bought one of these i couldn't beleive it.  :rofl: :rofl:


nice project i hope it goes well.
:( USED TO HAVE:
07 700R raptor SE (black & orange)
DG nerf bars (black, thanks bmust)
custom engine skid, and A-arm gaurds (Thanks bmust)
custom made grab bar & fender mounts (black)
tusk billet gas cap (black)
OMI stem mount
razr2's
Barkers (black)
PCIII
FCI with box
+3 TB

throttlesteer

BA Performance
throttlesteer: Owner/Mechanic/Parts
Annie:  Co-Owner
dabigbratj:  Quad Mechanic/Parts

Peelz

Krandall: "peelz. I'll be real with you. As much as I hate on you for soccer, I really don't mind it"


Livingmylife93

Sounds like a fun project!
I like getting into stuff like this.. but dont really have the money or space to do it.




Does that baby need a PCIII?  :lol:

dabigbratj

the Merchant of Miscellanious Merchandise 

:swinger:

Peelz

Quote from: dabigbratj on March 11, 2009, 07:18:08 PM
i will not let it on my trailer :fruity:

how do you rate?  You will let gay prostitutes on there, but not a quad. :lol:
Krandall: "peelz. I'll be real with you. As much as I hate on you for soccer, I really don't mind it"


throttlesteer

Quote from: Livingmylife93 on March 11, 2009, 07:17:29 PM
Sounds like a fun project!
I like getting into stuff like this.. but dont really have the money or space to do it.




Does that baby need a PCIII?  :lol:

I'll let you know if the GSXR motor doesn't fit, a 700 transplant might be in order. :clap:
BA Performance
throttlesteer: Owner/Mechanic/Parts
Annie:  Co-Owner
dabigbratj:  Quad Mechanic/Parts

throttlesteer

Doesn't look good for the new project.  The seller upped his price thinking that he can "get $500 out of any quad that runs" so I passed on it.  Oh well, I'll find another POS for my project LOL!
BA Performance
throttlesteer: Owner/Mechanic/Parts
Annie:  Co-Owner
dabigbratj:  Quad Mechanic/Parts

Krandall

Tell him you'll give him $250 and a bag of chocolate chip cookies. :thumbs:


Sponsored by:
Yamaha Raptor Forum

PCIII Maps Here:
http://www.krandall.com

Cowards die many times before their deaths The valiant never taste of death but once

Flynbyu

A friend of mine used to have a white 230 Quad sport.

Fun little bike.


Old 1987 ad

~Brian
2003 Yamaha Raptor





Yamaha Raptor Forum

Peelz

I think his might be much older than that.
Krandall: "peelz. I'll be real with you. As much as I hate on you for soccer, I really don't mind it"