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Raptor 660 Information => 660 Maintenance => Topic started by: Limited660 on May 08, 2008, 09:27:22 PM

Title: How To: Remove PB Sensor
Post by: Limited660 on May 08, 2008, 09:27:22 PM

Ok, first locate the left headlight, it looks like this.

(http://img405.imageshack.us/img405/6190/headlightzy2.jpg)

Take the headlight off and follow the wire from the top of the clutch perch down inside and tug on it while watching the wires, you should see and white plug with 2 wires going into it behind the bracket that supports the radiator. Unplug it, you should now see this. The plug is outlined in yellow and pink.

(http://img259.imageshack.us/img259/6269/radiatorce7.jpg)

On my quad, I took the whole wire off the thing.  To do this you need to remove hood, then undo the 2 wire clamps, 1 on handle bars, 1 by steering stem. Now on top of the sensor at the perch, you need to push in a tang and pull at the same time to remove it, now pull it out and put the wire clamps back on and put it all back together.  The wire you took off should look like this.

(http://img442.imageshack.us/img442/3084/pbsensorwiredg4.jpg)

Your done, enjoy your riding free of engine cutting out.

Title: Re: How To: Remove PB Sensor
Post by: UncleBeaner on May 08, 2008, 09:29:09 PM

good info

Title: Re: How To: Remove PB Sensor
Post by: Colorado700R on May 08, 2008, 09:46:49 PM

welcome aboard youngster  :batman:

Title: Re: How To: Remove PB Sensor
Post by: Limited660 on May 08, 2008, 09:47:37 PM

You have to be vip on this site for karma too??? :(

Title: Re: How To: Remove PB Sensor
Post by: UncleBeaner on May 09, 2008, 12:16:13 AM

yep

Title: Re: How To: Remove PB Sensor
Post by: ThisGuyAlex on May 24, 2008, 11:22:23 AM

nice write up.... :thumbs:

Title: Re: How To: Remove PB Sensor
Post by: ThisGuyAlex on June 13, 2008, 10:14:29 AM

maybe i'll do this 2day cuz i'm dead at the shop ???

Title: Re: How To: Remove PB Sensor
Post by: zacharkins on December 22, 2008, 08:43:15 AM

i like the write up you did but what is the purpose of taking it off?   

Title: Re: How To: Remove PB Sensor
Post by: Peelz on December 22, 2008, 08:47:07 AM

Quote from: zacharkins on December 22, 2008, 08:43:15 AM

i like the write up you did but what is the purpose of taking it off?   

YAY! a 660 question! :lol:

Removing the pB sensor is just a way to eliminate future trouble. IF the contacts go bad and closes the circuit on the clutch lever, it idiots the ignition at 3000 rpm I think. Happened to me at the badlands, I rolled my quad, and cracked the sensor. COuldn't rev the engine anymore.
Oh and weight savings when you remove the parking brake itself, and the lever. :thumbs:

All you have to do is remove the plug cut the wires and seal them off, then replace the plug. Then pull the cable, lever and mechanism. WHich I have not done completely. Just the plug part should only take 10 minutes.